Methods & Development

1. Pro - CAST Simulation software allows the modeling of Thermal heat transfer including radiation with few factors, liquid flow, including mold filling and also porosity modeling.
2. Virtual Casting Simulation software used for studying the solidification characterestics.
3. Cavalier Software used for weight estimation.
4. Crusader Software used for methoding calculation. computer Aided Drafting & Designing.

Pattern shop

We have state of the art Pattern Storage with multiple racking system with a storage capacity of 250000 sq. ft.

Types: Teak Wood , Araldite , Aluminium and Cast Iron.

Machineries

1. Planning Tool Grinder
2. Wood thickness planer cum surface planer
3. Drilling Machine
4. Band Saw Machine
5. Belt and Disc Sander Machine
6. Portable Saw Circular cutting machine
7. Portable Zig Saw Machine
8. Portable Planner Machine

Measuring Instruments

1. Digital and Electronic equipments

Moulding

We have state of the art Pattern Storage with multiple racking system with a storage capacity of 250000 sq. ft.

1. IMF Shake out & pre reclamation - 15 MT Capacity.
2. IMF Mechanical reclamation System - 10 MT/Hr.
3. Shell Moulding and core shooting machines.
4. Single arm high speed continuous mixer T36/30-S Mt/Hr.
5. Shake out & pre- reclamation 6 Mt.
6. Mechanical reclamation system – 10 Mt/Hr.
7. Alkaline phenolic no bake sand moulding with loop line 30Mt/Hr and 10Mt/hr continuous mixer with reclamation plant
8. Shell Core shooting machines.
9. Cold box core shooter.

Melting

Medium frequency electric induction furnaces:

20 Ton AOD, 15 Ton AOD, 12 Ton, 6 Ton, 5 Ton, 3 Ton, 2 Ton, 1.5 Ton, 500 Kg, 300 Kg & 250 Kg.

1. Ladle pre-heaters.
2. Digital Crane weigher.
3. Immersion type Pyrometer for temperature control.
4. Method of Pouring: Lip Pouring and Bottom Pouring.
5. Scrap & other melting components of the highest quality are made use of.

AOD

AOD [Argon Oxygen decarburization] or the Metal Refining Convertor employs a bottom blown process which has been introduced as a value addition by Peekay to ensure the purity and strength of special steel it manufactures. It is the predominant method for making Stainless Steel in the world. Exotic alloys are also manufactured by the AOD process to cater to niche segments. In South India, it was Peekay who pioneered the AOD Process.

CCM

This machine is installed and in operation to use in-house converted special billets for induction melting process.

1. Capability: Production of Low Alloy Steel, Alloy Steel and Stainless Steel Billets
2. Size of Billet: 110mm x 110mm x 6 Meter & 120mm x 120mm x 6 Meter
3. Size: 4 Meter radius machine
4. Capacity 4000 Tons per month

Heat Treatment

1. 18 Ton [Gas fired], 12 Ton [Gas fired], 13 Ton [Oil fired], 10 Ton [Oil fired], 6 Ton [Oil fired], 5 Ton [Oil fired], 3 Ton [Electric], 1 Ton [Electric].
2. Water quenching facility upto 160000 Litre capacity with mechanical agitation and cooling arrangement.
3. Water quenching facility upto 36000 Litre capacity.

Fetling

1. Arc air gouging machines (35–180 KVA Range).
2. Pickling and passivation facilities for stainless steel.
3. 15 Ton grit blasting machine, 15 Ton shot blasting machine, 5 Ton, 3 Ton, 1 Ton shot blasting machines.
4. Separate booth for grinding stainless steel castings.
5. Swing frame griding.
6. Handling capacity of 10.0 Ton & 15.0 Ton Crane.
7. High frequency grinding facilities.

Machine shop

1. CNC Vertical turning lathe
2. CNC Double column vertical turning lathe
3. Horizontal Machining Center
4. Horizontal Boring Machine
5. Double column vertical turning lathe (2 nos)
6. Vertical turning lathe ( 2 Nos.)
7. Radial Drilling Machine ( 2 Nos.)
8. Hydro Testing Machine ( 2 Nos.)